M/T Assembly Installation

1.Check that the two dowel pins are installed in the clutch housing.

2.Apply urea grease UM264 (P/N 41211-PY5-305) to the release fork (A) and the release bearing (B). Install the release fork and the release bearing.

 

3.Place the transmission on the transmission jack, and raise it to the engine level.

4.Install the lower transmission mounting bolts.

 

 

5.Install the lower torque rod bracket (A).

 

6.Install the lower torque rod (A).

 

7.Install the clutch cover.

 

8.Install the driveshafts inboard joint.

9.Install the transmission mounting bracket base (A). Install the transmission mounting bolt (B) and stud bolts (C).

 

10.Install the transmission mounting bracket bolts (A) and nuts (B), then install the ground cable (C).

 

11.Loosen and retighten the lewer torque rod mounting bolt.

 

12.Install the engine undercover.

 

13.Install the one upper transmission mounting bolt.

 

14.Remove the chain hoist and engine hanger from the engine.

15.Connect the vehicle speed sensor (VSS) connector (A), then install the oxygen sensor connector (B) and the harness clips (C) on the harness bracket (D).

 

16.Install the air cleaner housing bracket (A) with the air cleaner housing stay (B).

 

17.Apply a light coat of urea grease UM264 (P/N 41211-PY5-305) to the cable ends (A), and the surface of the wire end rubber (B) with silicone grease.

 

18.Install the cable bracket (C) and the cables (D), then install the new cotter pins (E).

19.Connect the back-up light switch connector (A) and the reverse lockout solenoid connector (B), then install the harness clips (C) and the harness clamps (D).

 

20.Apply urea grease UM264 (P/N 41211-PY5-305) to the end of the cylinder rod. Install the slave cylinder. Take care not to bend the clutch line.

 

21.Install the battery. Connect the positive (+) cable first, then the negative (-) cable to the battery.

22.Refill the transmission fluid.

23.Test-drive the vehicle.

24.Check the clutch operation.

25.Check the front wheel alignment.

26.Enter the anti-theft code for the radio and navigation system, then enter the customer's radio station presets.

27.Perform the power window control unit reset procedure.