1. | Check that the two dowel pins are installed in the clutch housing. |
2. | Apply urea grease UM264 (P/N 41211-PY5-305) to the release fork (A) and the release bearing (B). Install the release fork and the release bearing.
(0.04-0.06 oz) (0.01-0.04 oz) (0.01-0.04 oz) |
3. | Place the transmission on the transmission jack, and raise it to the engine level. |
4. | Install the lower transmission mounting bolts.
64 N·m (6.5 kgf·m, 47 lbf·ft) 64 N·m (6.5 kgf·m, 47 lbf·ft)
64 N·m (6.5 kgf·m, 47 lbf·ft) |
5. | Install the lower torque rod bracket (A).
54 N·m (5.5 kgf·m, 40 lbf·ft) Replace. 83 N·m (8.5 kgf·m, 61 lbf·ft) Replace. |
6. | Install the lower torque rod (A).
103 N·m (10.5 kgf·m, 76 lbf·ft) Replace. 103 N·m (10.5 kgf·m, 76 lbf·ft) Replace. |
7. | Install the clutch cover.
12 N·m (1.2 kgf·m, 9 lbf·ft) |
8. | Install the driveshafts inboard joint. |
9. | Install the transmission mounting bracket base (A). Install the transmission mounting bolt (B) and stud bolts (C).
12 x 1.25 mm 74 N·m (7.5 kgf·m, 55 lbf·ft) Replace. |
10. | Install the transmission mounting bracket bolts (A) and nuts (B), then install the ground cable (C).
12 x 1.25 mm 59 N·m (6.0 kgf·m, 43 lbf·ft) Replace. 12 x 1.25 mm 74 N·m (7.5 kgf·m, 55 lbf·ft) Replace. 9.8 N·m (1.0 kgf·m, 7.2 lbf·ft) 12 x 1.25 mm 59 N·m (6.0 kgf·m, 43 lbf·ft) Replace. |
11. | Loosen and retighten the lewer torque rod mounting bolt.
103 N·m (10.5 kgf·m, 76 lbf·ft) |
12. | Install the engine undercover.
9.8 N·m (1.0 kgf·m, 7.2 lbf·ft) 9.8 N·m (1.0 kgf·m, 7.2 lbf·ft) |
13. | Install the one upper transmission mounting bolt.
64 N·m (6.5 kgf·m, 47 lbf·ft) |
14. | Remove the chain hoist and engine hanger from the engine. |
15. | Connect the vehicle speed sensor (VSS) connector (A), then install the oxygen sensor connector (B) and the harness clips (C) on the harness bracket (D).
|
16. | Install the air cleaner housing bracket (A) with the air cleaner housing stay (B).
9.8 N·m (1.0 kgf·m, 7.2 lbf·ft) |
17. | Apply a light coat of urea grease UM264 (P/N 41211-PY5-305) to the cable ends (A), and the surface of the wire end rubber (B) with silicone grease.
27 N·m (2.8 kgf·m, 20 lbf·ft) |
18. | Install the cable bracket (C) and the cables (D), then install the new cotter pins (E). |
19. | Connect the back-up light switch connector (A) and the reverse lockout solenoid connector (B), then install the harness clips (C) and the harness clamps (D).
|
20. | Apply urea grease UM264 (P/N 41211-PY5-305) to the end of the cylinder rod. Install the slave cylinder. Take care not to bend the clutch line.
22 N·m (2.2 kgf·m, 16 lbf·ft) 9.8 N·m (1.0 kgf·m, 7.2 lbf·ft) |
21. | Install the battery. Connect the positive (+) cable first, then the negative (-) cable to the battery. |
22. | Refill the transmission fluid. |
23. | Test-drive the vehicle. |
24. | Check the clutch operation. |
25. | Check the front wheel alignment. |
26. | Enter the anti-theft code for the radio and navigation system, then enter the customer's radio station presets. |
27. | Perform the power window control unit reset procedure. |