1. | Check that the two dowel pins are installed in the clutch housing. |
2. | Apply urea grease UM264 (P/N 41211-PY5-305) to the release fork (A) and the release bearing (B). Install the release fork and the release bearing.
|
3. | Place the transmission on the transmission jack, and raise it to the engine level. |
4. | Install the lower-transmission mounting bolts.
|
5. | Install the clutch cover.
|
6. | Install the intermediate shaft.
|
7. | Install the lower torque rod mounting bolts.
|
8. | Install the lower torque rod mounting bolts.
|
9. | Install the driveshafts inboard joint. |
10. | Connect the lower arm. |
11. | Install the transmission mounting bracket base (A) and stud bolts (B).
|
12. | Install the transmission mounting bracket bolts (A), transmission mounting bolt (B) and nuts (C) then install the ground cable (D).
|
13. | Loosen and retighten the lower torque rod mounting bolt.
|
14. | Install the engine undercover.
|
15. | Install the upper transmission mounting bolts.
|
16. | Remove the chain hoist and engine hanger (A) from the engine.
|
17. | Install the harness holder stay (B) and air cleaner housing bracket (C), then install the breather pipe (D) and the harness holder (E). |
18. | Connect the vehicle speed sensor connector (A).
|
19. | Install the cable bracket (A) and apply a light coat of urea grease UM264 (P/N 41211-PY5-305) to the cable ends (B).
|
20. | Coat the surface of the wire end rubber with silicon grease then install the cables (C) and the new cotter pins (D). |
21. | Connect the back-up light switch connector (A) and the reverse lockout solenoid connector (B), then install the engine harness cover (C) and the harness clips (D).
|
22. | Apply urea grease UM264 (P/N 41211-PY5-305) to the end of the cylinder rod. Install the slave cylinder. Take care not to bend the clutch line.
|
23. | Install the air cleaner housing. |
24. | Install the battery base. |
25. | Install the battery. Connect the positive (+) cable first, then the negative (-) cable to the battery. |
26. | Refill the transmission fluid. |
27. | Check the clutch operation. |
28. | Test-drive the vehicle. |
29. | Check the front wheel alignment. |
30. | Enter the anti-theft code for the radio and navigation system, then enter the customer's radio station presets. |
31. | Perform the power window control unit reset procedure. |