1. | Thoroughly clean the head cover gaskets and grooves. |
2. | Install the new head cover gaskets (A) in the grooves of the cylinder head cover (B).
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3. | Check that the mating surfaces are clean and dry. |
4. | Apply liquid gasket, P/N 08C70-K0234M or 08C70- K0334M, on the chain case mating areas. NOTE: Do not install components if 5 minutes or more have passed after applying the liquid gasket. Instead, remove the old residue and reapply the liquid gasket.
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5. | Place the cylinder head cover (A) on the cylinder head, then slide the cover slightly back and forth to seat the head cover gaskets.
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6. | Inspect the cover washers (B). Replace any washer that is damaged or deteriorated. |
7. | Tighten the nuts in two or three steps. In the final step, tighten all the nuts, in sequence, to 12 N·m ( 1.2 kgf·m, 8.7 lbf·ft). NOTE:
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8. | Install the breather hose (A), then install two bolts (B) securing the vacuum line.
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9. | Install the bolt (A) securing the fuel feed line, and install two bolts (B) securing the fuel return line.
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10. | Install the turbocharger boost control solenoid (A), and install the two bolts (B) securing the exhaust gas recirculation (EGR) control solenoid bracket.
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11. | Install the four injectors. |
12. | Install the engine cover.
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13. | Install the air cleaner housing assembly. |