Crankshaft Pulley Removal and Installation

Special Tools Required
Handle (  07JAB-001020B)
 

Pulley holder attachment, HEX 50 mm (  07JAB-0010400)
 
Socket wrench, 19 mm (  07JAA-001020A)
 



Removal


1.Remove the right front wheel.

2.Remove the engine undercover.

3.Remove the drive belt.

4.Hold the pulley with handle (A) and holder attachment (B).

 

5.Remove the bolt with a 19 mm socket (C) and breaker bar.

Installation


1.Clean the crankshaft pulley (A), crankshaft (B), bolt (C), and washer (D). Lubricate the new engine oil as shown.

 

2.Install the crankshaft pulley, and hold the pulley with handle (A) and holder attachment (B).

 

3.Tighten the bolt to 29 N·m (3.0 kgf·m, 22 lbf·ft) with a torque wrench and 19 mm socket (C). Do not use an impact wrench. If you are using a new pulley bolt or new crankshaft, tighten the bolt to 34 N·m (3.5 kgf·m, 25 lbf·ft).

4.Tighten the pulley bolt an additional 90 °.

5.Install the drive belt.

6.Install the engine undercover.

7.Install the right front wheel.